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Freeform Surface Modeling

Professional Outsourced Freeform Surface Modeling Services

Freeform surface modeling is more like sculpting a part, rather than using strict dimensions to create a part. Our team uses freeform surface modeling a lot in aerospace, turbine design, automotive body design, ship vessel designs, and making consumer products that require any type of fan.

Typical CAD modeling involves setting your shapes using a series of dimensions and references to different lines. Then, you can extrude, revolve, or cut features out of existing features.

With freeform surface modeling, our engineers will use a series of lines and curves that don’t necessarily have dimensions in order to sculpt a part that meets all of the customer’s requirements. It’s a great option when it comes to modeling the body of a car, since the car manufacturer is less concerned with dimensional chains, and they’re more concerned with aerodynamics and how the body looks aesthetically.

Using freeform CAD modeling is certainly an art, and it’s almost impossible to do successfully if you don’t have a rich background in freeform surface modeling. This is why CAD/CAM Services is so useful to so many engineering companies.

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Freeform Surface Modeling

What Are Freeform Surface Modeling Services?

Our freeform surface modeling services entail utilizing our experienced engineers to handle the aesthetic or technical designs for you. Instead of struggling through the learning curve, you can defer to members of our team who have been doing this for years.

Our outsourced surface modeling services will take all the guesswork out of freeform surface CAD. In this unique style of CAD design, there are definitely “right” and “wrong” ways to do things, and it’s easy to make mistakes that compound and get bigger over time. These mistakes can lead to massive wastes of time and money on your behalf.

Instead, you can pay our team to handle your parts, on a per-project basis. You’re never overpaying for our services, and we won’t waste a second of your time.

Why Freeform Surface Modeling Services Matters

As we mentioned, freeform surface modeling is a very unforgiving medium in CAD, and it comes with a massive learning curve. Still, engineering firms will offer these services despite having no experience with freeform modeling. They think they can “wing it” and make an airfoil for your aerospace project.

Picking the wrong outsourced company will waste your time, cost way too much money, and will leave you with files you cannot use.

Instead, trust our pros at CAD/CAM Services. We’ve been offering our services for 35+ years, and we have a staff of over 100 engineers and drafters. Many people on our team work full-time on freeform surface modeling projects, so you can always lean on our resident experts.

Picking the right outsourced company is the only way to get CAD Perfect® results, and that’s why so many companies choose CAD/CAM Services.

When you choose us for your next freeform surface modeling project, you’ll appreciate a number of different benefits:

  • Custom results. Since our engineering is done by humans, let us know exactly what your goals are for the project and we’ll meet them (or hopefully exceed them).
  • High-quality models. Every model we create is high-quality, so you never have to worry about subpar work.
  • Quick and error-free results. We have engineers working around the clock and we’re open 24/7, so we can offer the quickest results without cutting any corners or sacrificing the quality of our work.
  • Leverage our experts. Our team has direct experience, and might even have experience in your specific application/ industry. Utilize our experts and learn as much as you’d like from our friendly team.
  • Free up your engineers. 
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What Goes into Freeform Surface Modeling Services from CAD/CAM Services?

Since freeform surface modeling is largely an aesthetic or goal-based form of engineering, it’s important that we start with a conversation to understand exactly what your goals are. If you have a specific aerodynamic drag coefficient you need to reach, a type of aesthetic you’re looking to achieve, or an efficiency rating on a fan that you need to meet, let us know. Knowing the metrics is the first step in meeting your needs.

This conversation is also a good time for our team to explain exactly how we can help and what we can do. Once we’re in agreement, our engineers will get to work. We’ll assign a freeform surface modeling professional, or create a full team for your project. In either case, we’ll hit the ground running and start making some good progress for you.

When everything is done, every file will go through an internal review. We go through peer reviews and quality checks to guarantee every file is CAD Perfect®. When we’re happy with the results, we’ll share each file with you digitally, through a DoD-trusted filesharing website to keep things simple and secure.

If you spot any issues, just let us know and we’ll be quick to correct them.

Our Freeform Surface Modeling Services Include:

  • Freeform Surface Modeling
  • 3D CAD Modeling
  • Reverse Engineering
  • Finite Element Analysis (FEA) As Needed
  • And Much More (Including Custom Services)

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When you choose CAD/CAM Services, you’re signing up for high-quality freeform surface modeling files that will exceed your expectations. Allow our CAD experts to deliver designs that meet all of your project’s aesthetic, functional, and performance goals that your project has. Our team is always here to help, so reach out whenever you’d like. Get CAD Perfect® results, only with CAD/CAM Services.

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FAQ's

General CAD Questions
How do I send a sample, in order to get a quote?

Fill out our quote form, attach your files, or simply send us an email. Tell everything about your project, like the model purpose.

For smaller files < 15 MB you can simply email them to us.  For something larger, just drop them in any number of drop boxes like Dropbox, Google Drive, Microsoft OneDrive and others.  Or if you would like, just contact us for a private, hardened link.

It is fine to use most any time of compression such as  *.zip, *.rar, *.tar, *.7z, *.arc, *.LBR, and even *.iso images.

A direct email is [email protected]

We also use a hardened OwnCloud web file sharing platform for unlimited file transfers. We provide unique and very private Web Storage Portals, this also supports file syncing for extreme convenience for you. Because so much of our work is DOD or weapons design work, Security – and confidentiality is very important to us.

Will CAD / CAM Services Sign a Non-Disclosure Agreement (NDA)?

Yes. NDAs are a common part of our business. All data is yours – not ours, and treated as proprietary data and not for public consumption or use. Probably 70% of our work is under NDA agreements. We can generally get these signed within the day.

What is the estimated delivery time?

It depends on the scope of work:

  • 2D drawings – small quantity, normally 48 hours.  We have several customers where they contract to us, keeping 4-8 drafters busy full time.
  • 3D models – complexity dependent, but smaller jobs in 2-3 days. Some models we have spent months on.  Again, we have several customers where they contract to us, keeping 6-10 3D CAD designers busy full time.

Simple jobs have a lead time of 48 hours. Larger projects are delivered and invoiced weekly.

Did you really own the trademark Cad Perfect™, Cad Perfect CAD Conversions™ and Cad / Cam Services™?

Yes, we did back in 2008. We started using Cad Perfect™ back in the early 1990s because all of our customers wanted only real Cad Perfect™ work. Back then the buzz words were terms like machine ready, or DXF Traceover and others.

The problem is, nobody wanted that. They all wanted drawings and models that they did not have to touch. Everybody wanted drawings just as if they hand redrew the work themselves.

Thus, Cad / Cam Services™ was the first company to start offering ONLY Cad Perfect™ work.

Do you support the PPD-21 Directive?

Yes we do, and have now for several years. In addition, we also support the industry specific plans as well.

3D Modeling FAQs
How do you bill 3D CAD services tasks?

Per hour. Hourly rate depends on what CAD software used and typically starts at $75 per hour.  In general, to make this process safer for you, we often provide you a fixed not to exceed the cost as well.  That way, you are protected from an open-ended PO. However, the reality is our fees are based on time. In addition, services in say Catia or NX are more expensive than say Solidworks. Or, simulation services are commonly done by real engineers.

What do you need to give me accurate pricing?

First of all, we need to know the target CAD system and whether you have an existing  template, or set of CAD standards for this project.

The main question is the overall complexity. As each part and assembly consists of different features and elements the best way is to provide us with an example.  Again, a picture is worth a thousand words.

If you already have a model and need us to improve it or update it in any way we need to know which dimensions and features are critical and which can be modified to achieve your desired result.  Even a before and after example works very well. We started with x, and got to this CAD file.

We can also offer you better options if you provide us with the purpose of your project (demonstration, 3D printing, FEA Simulation, CNC manufacturing, etc.).  This helps us better refine the task.

How do you check your models?

We create 2D drawings from our 3D models for QC purposes. We follow aerospace standards and deliver ±.005” accuracy models for all projects.  All of our QC is done by a different person than the designer. On Catia work, we often use Q-Checker for Airbus.

What is the minimum price for your 3D modeling services?

We have a minimum order fee $150.

Finite Element Analysis FAQs
What is the purpose of FEA?

A Finite Element Analysis (FEA) is a form of non-destructive testing (NDT) that shows how your part reacts to real-world loading events. A common example is running an FEA on a support bracket. The FEA will give results showing how much the bracket deflects, how much reactive force is seen, and the kind of internal stresses the bracket experiences.

FEA results will change dramatically based on the position and angle of the load, how much force is applied, the material properties of the part, and the design of the part itself.

An FEA is used to optimize a part before manufacturing begins. It allows you to find weak points within your part or assembly, and it will predict a failure before you physically make anything. This gives you an opportunity to fine-tune each part to optimize its size, strength, and cost before you start producing it.

What do you need to make an accurate simulation?

The more information we have, the more accurate the simulation results will be. It also depends on what type of simulation you want to run. For a simple FEA, we can run an accurate simulation with just a 3D CAD model and loading/force/pressure information that you want to simulate.

Don’t have a 3D model? Not a problem, our team can make one for you from scratch, and then run an FEA on it.

For a more detailed answer, a well-run FEA will need:

Material properties: What material is the part made out of? We can run different FEAs with different materials to help you pick the right one.

Loading conditions: The size, location, and type of load you want to simulate.

Bonding condition: How is the part held in place? Is it bolted, welded, or just sitting on a tabletop?

A 3D model

For other simulations: Please provide us with all thermal, dynamic, aero, and/or fluid flow information. Feel free to call us and we’ll walk you through what we need.

Engineering FAQs
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