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Motor & Gear

Professional Outsourced Motor and Gear Services

Professional outsourced motor and gear services could be the difference between failure and success in your upcoming project. Say you need to design a consumer vehicle that has reasonable power, good acceleration, and impressive fuel economy. The best way to maximize all of these criteria is through a well-designed motor and gear assembly. For the best results, people outsource this work through our team at CAD/CAM Services.

Our engineers work around the clock so yours don’t have to. We have a ton of confidence in our team, and they’re the reason why we can proudly offer so many complicated services, like our ability to create full motor and gear assembly designs for your upcoming project.

With our team working simultaneously, you can get results in half the time. This translates to a faster time to market, a shorter prototyping phase, and a completely streamlined project.

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Motor & Gear
Why Motor and Gear Services Matters

What Are Motor and Gear Services?

Generally, motor and gear services are when you pay our outsourced team to design, engineer, and create manufacturing drawings for the motors and gears that will be used in your projects. At CAD/CAM Services, our offering of motor and gear services is pretty broad — it can apply to a single gear set that you need to design, or a full motor gearbox assembly. 

Our services apply to brand-new projects, or projects that involve reverse engineering. Maybe your previous machine used a certain gear configuration that you want to carry over to the new machine, but you need to change the interfacing and power output. We can quickly reverse engineer your existing assembly and convert it into a professional 3D CAD file using 3D scanners and point cloud conversion. This reverse engineering effort can be done in hours or days, as opposed to weeks using traditional methods.

Why Motor and Gear Services Matters

The design of your motors and gears is the biggest obstacle when it comes to maximizing the performance of your vehicle. Thinking about automotive applications specifically, your motor is the deciding factor when it comes to the speed, acceleration, and longevity of your design. The gears can help maximize all of these factors, and we all know what happens with a poorly-designed gearbox.

So, why would you outsource such an important design? At CAD/CAM Services, we have motor and gear experts who have designed countless systems in the past. We run all the engineering calculations, do tolerance analyses, go through digital simulations and fitments, and much more. We do all of this work, while you focus on other critical designs surrounding your project.

A high-quality motor and gear outsourced engineer will save you a ton of time and money on each project, while optimizing your design space.

Motor & Gear

People choose CAD/CAM Services for our motor and gear services all the time — but why do they pick us? There are too many benefits to list:

Faster turnarounds

With over 100 engineers and draftsmen working staggered shifts, we can offer 24/7 engineering efforts. As a result, you get the benefit of much faster turnarounds.

More confidence in each design

Our engineers can put your gear designs through rigorous FEA, simulations, and simulated tests before manufacturing even starts. This is one way to be even more confident in every design and understand the limitations of your gears.

Optimize your designs

Typically, a motor and gear project has very specific space and power requirements. With CAD/CAM Services, you can get the most out of every square inch, and squeeze out the most horsepower possible.

A huge, experienced team of engineers

Our engineers have decades of experience, and CAD/CAM Services has been doing business for over 35 years. The result? A team of experienced engineers who will help with every design decision you have to make.

Better manufacturability

All of our engineers utilize design for manufacturability (DFM) best practices. This translates to gears and motors that are faster and less expensive to manufacture at your machine shop of choice.

What Goes into Motor and Gear Services from CAD/CAM Services?

What Goes into Motor and Gear Services from CAD/CAM Services?

Our motor and gear services revolve around your project and your specific needs. In some simple cases, we had clients who just needed a pair of gears to put on their rotary machine in a manufacturing facility. In more complicated projects, we designed intricate gearboxes that were put in new automotive projects.

The short story is that our motor and gear outsourced CAD services are all-encompassing. Give us a phone call or email to start the conversation, and outline some of the critical parameters of your project. During the consultation phase, you just need to tell us what we need to know about the project, a rough timeline, and what CAD program you’d like your results in.

From there, our team of engineers and an assigned Project Manager will get to work. We will give you regular updates, and we can even join your weekly internal meetings to give status updates. Consider us an added engineering department, here for as long as you need us.

Our final motor and gear designs will be peer-reviewed and signed off on before we send you the files. See anything you don’t like? Let us know and we’ll go back to the drafting table. In the end, you’ll get final CAD files that you can use however you’d like, and you retain full ownership of the design and any intellectual property included.

Our Motor and Gear Services Include:

  • Prototyping and Redesign
  • Reverse Engineering
  • Design for Manufacturing (DFM)
  • Engineering Simulations
  • Generating Manufacturing Drawings 
  • Complicated 3D CAD and Assembly Work
  • 3D Plastic and Metal Printing
  • And Much More (Including Custom Services)
Motor & Gear
Get a Quote Today

Get a Quote Today

Our team at CAD/CAM Services has been offering motor and gear outsourced services for decades. We know this industry really well, and we know that you’ll see the difference when you choose CAD/CAM Services. Our engineers work around the clock to deliver faster, more reliable, more impressive results than the other guys. Allow our team to create an optimized motor and gear design for your next project.

Request A QUOTE

Request A QUOTE
Motor & Gear

FAQ's

General CAD Questions
How do I send a sample, in order to get a quote?

Fill out our quote form, attach your files, or simply send us an email. Tell everything about your project, like the model purpose.

For smaller files < 15 MB you can simply email them to us.  For something larger, just drop them in any number of drop boxes like Dropbox, Google Drive, Microsoft OneDrive and others.  Or if you would like, just contact us for a private, hardened link.

It is fine to use most any time of compression such as  *.zip, *.rar, *.tar, *.7z, *.arc, *.LBR, and even *.iso images.

A direct email is [email protected]

We also use a hardened OwnCloud web file sharing platform for unlimited file transfers. We provide unique and very private Web Storage Portals, this also supports file syncing for extreme convenience for you. Because so much of our work is DOD or weapons design work, Security – and confidentiality is very important to us.

Will CAD / CAM Services Sign a Non-Disclosure Agreement (NDA)?

Yes. NDAs are a common part of our business. All data is yours – not ours, and treated as proprietary data and not for public consumption or use. Probably 70% of our work is under NDA agreements. We can generally get these signed within the day.

What is the estimated delivery time?

It depends on the scope of work:

  • 2D drawings – small quantity, normally 48 hours.  We have several customers where they contract to us, keeping 4-8 drafters busy full time.
  • 3D models – complexity dependent, but smaller jobs in 2-3 days. Some models we have spent months on.  Again, we have several customers where they contract to us, keeping 6-10 3D CAD designers busy full time.

Simple jobs have a lead time of 48 hours. Larger projects are delivered and invoiced weekly.

Did you really own the trademark Cad Perfect™, Cad Perfect CAD Conversions™ and Cad / Cam Services™?

Yes, we did back in 2008. We started using Cad Perfect™ back in the early 1990s because all of our customers wanted only real Cad Perfect™ work. Back then the buzz words were terms like machine ready, or DXF Traceover and others.

The problem is, nobody wanted that. They all wanted drawings and models that they did not have to touch. Everybody wanted drawings just as if they hand redrew the work themselves.

Thus, Cad / Cam Services™ was the first company to start offering ONLY Cad Perfect™ work.

Do you support the PPD-21 Directive?

Yes we do, and have now for several years. In addition, we also support the industry specific plans as well.

3D Modeling FAQs
How do you bill 3D CAD services tasks?

Per hour. Hourly rate depends on what CAD software used and typically starts at $75 per hour.  In general, to make this process safer for you, we often provide you a fixed not to exceed the cost as well.  That way, you are protected from an open-ended PO. However, the reality is our fees are based on time. In addition, services in say Catia or NX are more expensive than say Solidworks. Or, simulation services are commonly done by real engineers.

What do you need to give me accurate pricing?

First of all, we need to know the target CAD system and whether you have an existing  template, or set of CAD standards for this project.

The main question is the overall complexity. As each part and assembly consists of different features and elements the best way is to provide us with an example.  Again, a picture is worth a thousand words.

If you already have a model and need us to improve it or update it in any way we need to know which dimensions and features are critical and which can be modified to achieve your desired result.  Even a before and after example works very well. We started with x, and got to this CAD file.

We can also offer you better options if you provide us with the purpose of your project (demonstration, 3D printing, FEA Simulation, CNC manufacturing, etc.).  This helps us better refine the task.

How do you check your models?

We create 2D drawings from our 3D models for QC purposes. We follow aerospace standards and deliver ±.005” accuracy models for all projects.  All of our QC is done by a different person than the designer. On Catia work, we often use Q-Checker for Airbus.

What is the minimum price for your 3D modeling services?

We have a minimum order fee $150.

Reverse Engineering FAQs
What is the average price for Reverse Engineering?

It all depends on the part’s complexity, size and structure.

What do you guys need to provide me with accurate pricing?

We need to know whether you need your parts to be scanned by us. Or many times we can work with 3D scans provided by third-party companies.  The quality of the scan is everything in our business. Anyway, we strongly advise you to use us for both the scanning and the CAD conversion aspects.  That way, we can control the quality. Sometimes we receive poor quality scans which make it impossible to create truly Cad Perfect™ models for you.  By all means, send us a couple of even cell phone photos, and the rough size of the object.  Most of the time, this will provide us enough information to provide a real bid.

The price depends on the part complexity, size, as well as the target file parametres. We need to know whether you need full parametric models, and your desired accuracy. If you tell us the purpose of reverse-engineered models, we can often provide you with possible solutions. The target CAD software may change the price as well. This includes sophisticated Workstation add-on products such as Composites, Catia electrical wiring, mold design, and others.

What is the quality of reverse-engineered parts?

We can provide ±.005” aerospace quality for every model. CT scanned parts can have even higher precision up to ±.001”.

Finite Element Analysis FAQs
What is the purpose of FEA?

A Finite Element Analysis (FEA) is a form of non-destructive testing (NDT) that shows how your part reacts to real-world loading events. A common example is running an FEA on a support bracket. The FEA will give results showing how much the bracket deflects, how much reactive force is seen, and the kind of internal stresses the bracket experiences.

FEA results will change dramatically based on the position and angle of the load, how much force is applied, the material properties of the part, and the design of the part itself.

An FEA is used to optimize a part before manufacturing begins. It allows you to find weak points within your part or assembly, and it will predict a failure before you physically make anything. This gives you an opportunity to fine-tune each part to optimize its size, strength, and cost before you start producing it.

What do you need to make an accurate simulation?

The more information we have, the more accurate the simulation results will be. It also depends on what type of simulation you want to run. For a simple FEA, we can run an accurate simulation with just a 3D CAD model and loading/force/pressure information that you want to simulate.

Don’t have a 3D model? Not a problem, our team can make one for you from scratch, and then run an FEA on it.

For a more detailed answer, a well-run FEA will need:

Material properties: What material is the part made out of? We can run different FEAs with different materials to help you pick the right one.

Loading conditions: The size, location, and type of load you want to simulate.

Bonding condition: How is the part held in place? Is it bolted, welded, or just sitting on a tabletop?

A 3D model

For other simulations: Please provide us with all thermal, dynamic, aero, and/or fluid flow information. Feel free to call us and we’ll walk you through what we need.